Before
After
In October 2024, Arizona Nutritional Supplements, a commercial facility in Chandler, Arizona, needed a comprehensive flooring overhaul. The existing floor coating was delaminating, and the cove base had failed, allowing water penetration that caused significant drywall damage. Rock Star Coating Pros was contracted to replace the flooring and address the structural issues across multiple phases.
Client Overview
Client:
Arizona Nutritional Supplements
Property Type:
Commercial mixing, packaging, and labeling facility
Location:
Chandler, Arizona
The Challenge
The facility’s existing floor coating was delaminating, compromising the surface integrity. Additionally, the cove base was failing, leading to water penetration that caused drywall rot and mold growth. This posed a risk to both the structural elements and the hygienic standards of the facility.
Job Scope
Type of Job
- Removal of existing flooring and cove base
- Installation of a new epoxy and quartz floor system.
Materials Used
- Epoxy/quartz mix for cove
- Epoxy primer and double quartz broadcast for flooring
- Clear polyaspartic topcoat for enhanced chemical and scratch resistance
Area of the Property Repaired
750 sq ft per phase, with 8 total phases planned.
Duration of the Project
6 days for the initial phase.
The Solution
Rock Star Coating Pros completely removed the existing flooring and cove base. The damaged drywall was replaced up to 24 inches high to eliminate mold-affected areas. A new epoxy/quartz cove base was installed, followed by an epoxy primer and double quartz broadcast flooring system. The final clear polyaspartic topcoat provided enhanced chemical resistance and durability.
Colors
- Flooring: Marina-colored quartz from Torginal
Results
The new flooring system restored the facility’s structural integrity and improved its resistance to chemical exposure and abrasion. The project was completed on schedule, setting the stage for the remaining phases of the renovation.